Transformative Systems

Lean Production Processes

"Where there is no standard there can be no kaizen" -Tachi Ohno

SETTING & CHECKING STANDARDS

Getting Started with 5S
Setting the Standard
How to Implement SOPs
Kamishibai
Team Boards

PROCESS DESIGN TO IMPROVE FLOW

Kaizen Events
Value Stream Mapping
Takt, Cycle, Process Times
Waiting, and Lead Times
Production Load Leveling
Kanban Systems
OEE and Andon Systems
Go and See to Learn (Genshi Genbutsu)

IMPROVING STANDARDS

Innovation vs. Kaizen
PDCA Cycles
D2MAIC for Projects      
A3 Problem Solving
Linking Improvement to Goals
The Daily Management System
Hoshin Kanri      

PRODUCTION MANAGEMENT

Factory Design and Layout
Supply Chain Management
Job Order Intake QC
WIP Planning
Batch vs. One Piece Flow Management
WIP Scheduling
First In First Out (FIFO)
WIP Board
Production Measures

Business Management Processes

"A plant in which everyone is working all the time is very inefficient" - E. Goldratt

FINANCIAL ACUMEN

Delves into budgeting, financial planning, and accountability.

Covers methods for tracking expenses, managing cash flow, and understanding financial statements—essential tools for sustaining business health and driving profitability.

EMPLOYEE DEVELOPMENT

Focuses on recruiting, training, and retaining talent.

Includes strategies for performance management, employee engagement, and compliance with labor laws, ensuring that the workforce is aligned and operationally efficient.

OPERATIONAL EFFICIENCY

Outlines the processes and systems that ensure efficient day-to-day operations.

Covers supply chain management, inventory control, and quality assurance, emphasizing the importance of delivering consistent customer value.

CUSTOMER ACQUISITION

Focuses on sales strategies for generating revenue and building lasting customer relationships.

Teaches sales techniques, market analysis, and the importance of customer feedback in refining product offerings.